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Thrustmaster T2 report and modifications question

10 posts by 6 people · 07 Oct 1998 - 08 Oct 1998

I just partly disassembled my T2 wheel for an overhaul after roughly 3/4 of a year of use. Mechanically, everything looks fine so far, only the steering pot seems to need a bit of cleaning. The bungee cord is still working and there are no obvious signs of wear. But then, I don't abuse my wheel that much. I know the car won't turn any better if I try to rip the wheel off the desk, so I don't. :) But since the thing is open, I wanted to ask the authorities on that subject (Alison and Michael come to mind, but I'm interested in input from all sides) about their opinion on some minor modifications that seem worthwhile to me: 1) Lubricating the bungee cord with some acid free grease. The wheel shows a bit too much of resistance for my liking, and doesn't always center with 100% precision. Would lubricating help this? Or will the cord dissolve? And is it possible to lubricate the actual bearings without ripping everything apart? 2) Increasing the steering travel by removing/relocating the limiting pins. There are two screws that limit the wheel travel. I thought I might remove one of them and install the other in a new hole in the center. In theory, this should increase the possible wheel travel from approx 290 to 350. Will this work? I'm looking forward to your input. -- Wolfgang Preiss \ E-mail copies of replies to this posting are welcome.
Joe Walsh 07 Oct 1998#425441
I got my first T1 in '94 which after many 'patches' (like quickly puting *** bands on the gas pedal after a spring broke so I could finish a race.. :-) ) is still running today. I like the TM wheels for a number of reasons... I don't think the wheel is any better than any other $150ish unit out there, I just think TM is great for support parts, and you don't have to throw the thing out if it ***s off on you in a year and a half (or 6months... whatever the case may be). Anyway... for what it's worth, I'll offer my opinions... Personally, I'd stay away from lubbing the cord itself. I don't have any experiances to back that up... but it just feals bad :-) and personally I don't think it will make a difference. Increasing the tension on the cord will help clear up the play at center, but will increase the resistance over all. Slacking the cord will do the opposite (make both worse). You can lube the shaft with a thin grease or oil without taking the shaft apart. Just apply it at the contact points and work it in. Be warned though... the thinner the lube, the more mess you are going to have. If you are carefull, you can take the shaft apart and reassemble it without any problems. Remember that those screws are very easy to cross thread though, and that could be the last time you ever get it back together properly! I took mine apart and I use a silicon lube. It lasts a long time, and is jelly-like similar to Vasaline, so you don't have to re-apply it often. And it doesn't break down plastic/*** like Vasaline. Once you start putting Vasaline on seals, you have to keep doing it because Vasaline actually dries out seals over time. ( I used to be a 'Pool Man' while I was in school, more leaks in that biz come from people putting Vasaline on seals... it works initially, but it dries and cracks the *** and makes it brittle and dry... even in water... if you don't keep slapping some sort of lube on them) enough lube talk... :-) What I did, was put a 'thicker' bungee in. It gives a more constant tension through the range of motion, and doesn't get pulled out of wack over time. It is also less prone to 'soft-spots' like the sloppy center. You can also retro-fit it with an cam/spring idea, that's a fairly popular way of getting rid of the bungee all together, there are a handfull of sites that demonstrate it. It's a good bit of work though, and you might have to cut the top of the housing to accomidate it... Again, I'd stay away from that as well... pots generally give the most 'noise' closer to the end of travel. You'll see more 'jittery' movement at the ends. When you calibrate your wheel, you do so for the range of motion that you have available. So therefore, in the game/sim you won't actually be able to turn the wheels of the car any further because max=max. All you end up doing is along these lines: if you used to turn the wheel 30deg, the car wheels turned (for sake of argument) 30deg. If you increase the travel now when you turn the wheel 30deg, the car wheels turn 27deg. For the slight increase in precision, you introduce inconsistencies when the wheel is either full left or full right. And you will probably go through steering pots quicker, and put more ware on the bungee. Kind of like the trick for the pedals (only the reverse) by limiting the travel on the pedals by putting a block or something at the back, you don't throw as many springs and the pots last longer... Cheers Joe Walsh Supercity Internet Services
Joe Walsh 07 Oct 1998#425442
Sorry for replying to my own post but... If you do lube the steering shaft, whatever you use for lube, keep it away from the steering pot! That's another plus for something like a silicon lube (and that's NOT the silicon caulk that you put on your tub BTW) It stays where you put it and won't run down the shaft and get in/on the pot... Cheers Joe Walsh Supercity Internet Services
Trips 07 Oct 1998#425443
> You can also > retro-fit it with an cam/spring idea, that's a fairly popular way of getting > rid of the bungee all together, there are a handfull of sites that > demonstrate it. It's a good bit of work though, and you might have to cut > the top of the housing to accomidate it... Do you know the URL's to any of these sites? Thanks in advance, Trips
Nafi Coke 07 Oct 1998#425444
Try: http://members.xoom.com/ProPedals/ -------------------- >> You can also >> retro-fit it with an cam/spring idea, that's a fairly popular way of getting >> rid of the bungee all together, there are a handfull of sites that >> demonstrate it. It's a good bit of work though, and you might have to cut
Quoted text (7 lines)>> the top of the housing to accomidate it... >Do you know the URL's to any of these sites? >Thanks in advance, >Trips
Joe Walsh 07 Oct 1998#425445
>> You can also >> retro-fit it with an cam/spring idea, that's a fairly popular way of getting >> rid of the bungee all together, there are a handfull of sites that >> demonstrate it. It's a good bit of work though, and you might have to cut
Quoted text (7 lines)>> the top of the housing to accomidate it... >Do you know the URL's to any of these sites? >Thanks in advance, >Trips
In short... no. I just recovered from a good crash, and lost my bookmarks. After hunting around a little I remembered 'Wally's World', and 'Lew's Wheels' which sort of illustrates the point if you combine the two concepts he has there on building your own wheel. Basically, replace the bungee with a short length of cord, or chain (so the spring coils don't get caught up in the steering shaft when you turn it to full deflection) attached to a spring anchored to the base of the unit. I like the feel that using a piece of the short thin bungee attached to the spring gives. It gives a deliberate yet light feel in the center, it's easy to adjust the tension so that it returns to a good center, and the tension feels right all the way to either full deflection. It cost me all of about $5 for the springs and a pack of bungees, and took maybe 20min from cover off to cover on. I did this with my T1, but my Pro is just a little too new for me to want to go this far with it right now... :-) http://www.monmouth.com/~lw4750/index.html or http://www.oz.net/~wottenad/frames.htm and you can find some nifty little hints on http://huizen.dds.nl/~jjcox/index.htm I'll have to take a picture or two of mine one of these days! Cheers Joe Walsh Supercity Internet Services
Hywel 07 Oct 1998#425446
I`m thinking about buying a wheel, so I checked out a few in pc world (no intention of buying from there though), Ugh! Those really light plasticy ones with that terrible 'click' right in the centre! What a pile of crap! Imagine trying to drive with one of those!
> minor modifications that seem worthwhile to me: On some T2 the steering lock lug rubs against the bottom cover producing a bad tatile feel. You can get a wood raspe and file off some of the cover to fix this if its present in your system. If your T2 has a white rotating lug piece it may already be the new modified one that doesn't do this. Give you steering pot a clean out with some electrial circuit board cleaner ( tuner cleaner etc ) while you can get at it. You can also cut out a piece of plastic from the bottom of you T2 so you can get at this pot in the future to likewise clean it without having to disasemble the whole thing. You may like to replace that pot with a high quality one. But perhaps this can't be considered a minor modification. Use a lighter gague cord to reduce resistance or a heavier gague cord to increase same. Forget about lubricating to modify resistance. Lubricating will make things smoother, and may even remove minor amounts of slack from the system, but it won't effect resistance levels. Bungee cord, which used to be called shock cord before bungee jumping was invented, is sold in many different sizes from sailing boat shops. Don't just tighten or loosen the existing cord. The cord needs a certain amount of movement or you'll run out of cord streach before you reach full lock. Actualy this is good IMO. Real car steering wheels don't centre exactly in the same spot each time either. Nor do they click or snap when at the dead centre position. I quite like the smooth non-clicking non-snaping way the T2 acts in this respect. Lubricating the cord will not help this. It probably wouldn't dissole but it be somewhat of a mess. Don't do it. See below. Perhaps. But as you've got it largely apart the rest of the matter shouldn't be that much extra work. What I did was disasemble the lot. Made some washers from .5mm teflon sheet and placed them between the various moving pieces. Also lubbricated all contact sufaces with teflon greese - a clean white grease that's ideal for plastic available from hobby shops. If you can't find where to buy .5mm teflon sheets from - the white plastic looking overlays sold as covers for irons ( as in ironing your clothes ) are such teflon sheets and should do fine. No. You will note that the two lugs, on which are mounted small rollers for the cord, just pass by the two existing pins with minimal clearence. The trouble with a central pin is that it can't be placed as far out fron the shaft centre as the existing pins. Being closer in does not leave enough clerance for the said roller-lugs. Good idea to increase steering resolution but the structure of the design doesn't lend itself to this procedure in practice. FWIW - best of luck. Phillip McNelley
[snip] Some great info, this! Actually, I thought I would be using Vaseline since this was the lube of choice for *** and plastic parts in the army when I was there. Good thing you warned me. What's the usual application of this silicon lube, i.e. what do I have too ask for when shopping? This sounds good, esp. since it's inexpensive and easy to do. I don't know... won't springs wear even faster than bungee cord? [snip] I'm thinking "GPL" all the time while doing this, so all I need is more precision around the center. :) Full lock is needed rarely in this sim, AFAI can tell. My initial idea didn't work, though. I drilled an additional mounting hole into the dash, right in the middle between the original stopping pins - only to find out that this limits wheel travel even more than the original setup: the "rollers" that lead the bungee won't get by that single pin. Ah, well, I'll try cleaning the pot, replacing the bungee and lubbing the axle. That should give some more steering accuracy. Thanks for the tips! -- Wolfgang Preiss \ E-mail copies of replies to this posting are welcome.
Joe Walsh 08 Oct 1998#425740
.... ..... Yes... if you get too soft of a spring, and if you get too stiff of a spring, and don't use the bungee it's a bear to crank the wheel from center. That's why I ended up using one on each side, with a bit of bungee attached between the spring and the shaft. Basically all you do is cut the ends of the bungee to give enough room to put a spring in anchored to the same spot the bungee was. A tighter spring is hardest to move when it's fully contracted, but the bungee makes it easier to get things rolling so to speak. I found that once I tightened the original bungee... I was tightening it every couple of weeks.... ..... ..... Vaseline is fine plastic to metal, plastic->plastic etc... We used to use Vaseline on our oar locks when we rowed.... (carbon-fiber to resin) The thing I don't like about it is it's too greasy, and it breaks down *** or synthetic *** (usually a***blend) why do you think they tell you never to use Vaseline with a ***?. I have never actually bought a tube of silicon lube :-) I still have my tube from my swimming pool tool box years ago.... the stuff comes in a toothpaste-like tube generally. The only time I've ever re-applied it on anything is on the *** boot on my TM Flight stick... Just a little bit to keep it from 'squeaking' and it helps break in a new stick quicker so you don't have to 'strong-arm' it right out of the box. The silicon lube that I use is packaged by Hayward called 'Jacks formula 427' (My rep at Hayward was named Jack... and he was at ext. 427 which always kind of spooked me...) You should be able to get it at any Swimming Pool parts shop that carries Hayward parts, or they should be able to produce a reasonable substitute. I can't say that I've ever seen it anywhere else, to tell the truth, I've never looked for it because I've had this tube for about 7 years now and it still about 90% full :-) I would think that a good hardware store, or even automotive should have a silicon lube of some sorts. The stuff is great, it lasts, doesn't gum things up, it's not too greasy, water proof. Careful where you put it though, it's very hard to get off of things that you may or may not have wanted lubed up ;-) Cheers Joe Walsh

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