It's been a while since I worked on Karts. But, the first thing I used to
do before going to the track was balance the kart using scales.
You need four scales. One for each wheel. Get in the kart with the kart on
the scales. Have someone else note the weight on each wheel. You have to
have someone help you because moving your head to read the scales will
change the weight.
As I remember there are washers on the the front spindles to move the weight
up and down. You add more weight to the r/f and l/f by moving the front
spindles up and down.
On the rear axle even the rear wheels by measuring the distance from the
wheels. Making sure the distance from the rear bearing brackets are the
same. Then move the rear wheels in and out until you get the same amount of
weight for the r/r as l/r. This may change the front weights and aditional
changes to the front may be necessary.
Then move the seat forward or backwords to acheive front to back weight
balance. Something like 50/50 or 60/40.
As far as the front width goes. The best thing you can do is ask other
racers how many spacers they are running in the front. If you are too
narrow in the front this will cause the lifting of the rear wheels in the
turns. Too wide in front will cause the kart to push in the turns. Go with
the most common set up. This will usually put you in the ball park.
Then when you get to the track to test, only change the rear wheels to
adjust the handling characteristics. Loose or tight.
As far as tire pressures go I used to run around 28 lbs. on all four tires.
I ran at small 1/2 mile road courses. So, this proceedure is for balancing
the kart for left and right turns.
Oh, one final note. Be carefull how narrow you make the kart. I set up a
kart once for a tall driver. In testing his lap times were great. But,
during the race the lightest touch on the inside rear wheel put him on his
head.
Kurt